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Print Solutions November 2005

manufacturing
IMAGES

New Skills Necessary to Evolve Print Operations
IN BRIEF:Printers selling only ink-on-paper products face an increasingly competitive environment, even as new equipment, software and services make production easier and more efficient.

BY IVARS SARKANS
Print ’05, held in September in Chicago, was another milestone in the evolution of the printing industry, and a window on future ways of creating, selling and producing print.

Digital printing, print-related services and new systems to simplify and lower the cost of creating and ordering printed products were far more prominent at Print ’05 than Print ’01. While Print ’05 had an abundance of equipment that ran faster, printed better, automated finishing tasks and could be set up in less time, advances in the pre-production side of printing were equally significant.

Many exhibitors introduced new software and systems that will change traditional practices in printed product design, proofing, pricing and ordering. Use of the internet for online communications between originators, designers, buyers, promotional program managers and print producers is a major driver of changes that simplify and speed up pre-production tasks. The likely result, evident at Print ’05, will be that more print will be sold, created and ordered as part of pre-planned programs rather than on a job-by-job basis.

The large number of digital printing demonstrations with forms as the end product signaled that the need for forms remains strong. On the other hand, the show had only one fully operational web offset forms press, which also served as a demonstration platform for high-speed digital printing. For manufacturers and sellers of conventional forms, Print ’05 pointed to a wide range of product line and service diversification opportunities. There are opportunities for forms industry innovators who can use the internet, electronic forms and other new technologies to simplify forms creation, management and ordering.


New Skills
Traditional print producers selling mainly “ink on paper” will face an increasingly competitive environment. All types of printed products are commodities that can be produced in similar plants—the result of excess capacity. It’s increasingly difficult for printers to distinguish themselves from competitors based on quality and service. Most plants that use modern equipment can produce good quality. Buyers can easily find multiple plants with excess capacity that can deliver on short notice. As a further challenge, printers who update their plants with the latest presses and finishing machines shown at Print ’05 are likely to achieve large increases in both productivity and capacity.

The number of exhibits at Print ’05 featuring software innovations for automating or improving print processes reveals a differentiation opportunity through information technology (IT) capabilities. This means that IT skills are becoming an essential new competency of print producers and sellers who want to distinguish themselves from competitors. Printers with up-to-date IT capabilities can combine task-specific software from multiple vendors for e-commerce to facilitate sales, transactions and communications with customers. Printers also need IT skills to set up web catalogs and design template programs for specific customers, automate internal processes and improve management control over pricing, costs and productivity. More importantly, internal IT resources can be used to customize software for e-commerce or general purpose printing functions to gain competitive advantages or set up interfaces with major customers that cannot be easily duplicated by other suppliers.

Print ’05 had a variety of Application Service Providers (ASP) who host e-commerce and other types of printing industry software for both manufacturers and sellers of printed products. This provides an easy way to take advantage of software advances and implement complex computer and communications systems. The ASP option can be very effective for upgrading obsolete internal systems. The problem in using an ASP for e-commerce and other customer interface initiatives is that any number of competitors can do the same. Printers using the latest software hosted by an ASP should have an advantage at least over the many competitors who
do not make adequate systems and software investments.

On the other hand, strong internal IT capabilities allow modifications to software that can create competitive advantages in sales, customer service, communications and productivity. Print ’05 sent a clear message that to excel in the printing industry today and in the future, IT skills will be as important as production and sales skills.

Ivars Sarkans is president of consulting firm Sarkans & Associates of Los Angeles, California and a long-time contributor to DMIA publications. He can be reached by telephone at (323) 221-7791 or by email at isarkans@sarkans.com.


SUPPLIER NEWS

Mitsubishi Imaging Inc., Rye, N.Y., introduced its Diamond Jet Recording Film chemistry-free film replacement. The ink jet transparency film has high density and is capable of high contrast and linear output. It’s ideal for screenprinting and digital separations where film output is required. The film works in most ink jet printers that use dye or pigmented inks. Available in widths from 17 inches to 42 inches, the film is economical and offers excellent sharpness. Additionally, the company introduced its Diamond Jet 100% Cotton Paper that is ideal for art reproductions and high-end photographic printing. The paper is free of optical brightening agents and maintains its original color over time. The paper is available as 50-feet rolls with widths of 17, 24 or 36 inches. It has a thickness of 15 mil and is suitable for use with all major ink jet printing devices. Call (914) 925-3200.

RISO Inc., Danvers, Mass., launched its MZ790 Printer-Duplicator. Capable of printing at speeds up to 150 ppm, the MZ790 eliminates the need to prepare separate originals in either hard copy or electronic format for each color. Users can easily print in two colors with just one original. The MZ790 offers master-making in seconds for either 1- or 2-color jobs. It also eliminates the need to remove the second ink cylinder for printing 1-color jobs, making it simple to switch between single and 2-color printing. Call (800) 876-RISO.
Visit www.riso.com.

X-Rite Inc., Grandville, Mich., signed an agreement with Epson, Long Beach, Calif., to provide ICC profiles for its entire Stylus Pro line of printers. ICC profiles are standard for specifying color attributes of imaging devices such as digital cameras, scanners, displays and printers so that the color of an image remains true from source to destination. Epson tested ICC profiles against many competing profiles for its Stylus Pro 4800, 7800 and 9800 professional series of printers. The profiles provide superior color fidelity, better graybalance, and superior shadow to highlight detail and smoothness, the company said. Call (800) 248-9748. Visit www.xrite.com.

Schober USA, Cincinnati, Ohio, produced a 16-page, full-color corporate capabilities brochure to mark its 10th year in the United States. The brochure contains a historical look at product development in rotary die cutting, punching and other converting technologies. It also discusses the company’s worldwide business perspective and customer focus. Converting facilities use Schober technology to produce various technical materials, non-wovens, paper, film, foils and more. Products include RFID labels, cleaning pads, airline and public transportation tickets, wallpapers, filters, surgical masks, gowns, air filtration masks and more. Call (513) 489-7393.

MAN Roland Inc., Westmont, Ill., introduced printnet commercial digital networking and workflow automation system. Developed by the company’s software group ppi Media, the system consists of several interconnecting modules that carry a print job from scheduling to completion and analysis. The system, which is compatible with all digitally controlled web presses, minimizes the need for operator intervention throughout the print production stream to save printers time and maximize their resources. Call (800) 700-2344. Visit www.manroland.com.


KBA North America, Williston, Vt., named Prisco, Newark, N.J., as its primary supplier of pressroom supplies. The KBA Performa 74 fully automated, 29-inch press will use Prisco 3451U fountain concentrate, Alkaless 6000 Alcohol Replacement, Q1514 Aqueous High-Gloss Coating Autowash 6000 Wash, Prisco Velocity Plate Cleaner and Priscolith Conti-Air Crystal printing blankets. Other KBA presses will use an assortment of various Prisco high-performance pressroom products, including Priscolith Conti-Air printing blankets, Prisco Aqueous coatings, Autowash 6000 Wash, Prisco MRC, Prisco plate cleaners. Call (973) 589-7800. Visit www.prisco.com.

Creo, a subsidiary of Kodak, Burnaby, Canada, developed a solution that enables HP Indigo presses to be integrated into unified workflows serving both conventional and digital printing equipment. Powered by Creo, the HP Indigo Production Stream Server enables the seamless integration of offset equipment and digital printing operations for KODAK PRINERGY, BRISQUE and SYNAPSE workflows together with HP Indigo solutions. The server offers support for 7-color Indichrome imaging with JDF- and PDF-enabled graphic arts workflows. It also offers high-speed RIP, open standards, imposition, color management, trapping and fast end-to-end variable data printing solutions. Call (604) 451-2700.

S-Marc, Santa Clara, Calif., launched its CSR Virtual integrated software that allows customer service representatives and customers to collaborate online in real time through a web interface to manage print jobs from conception to delivery. The software continuously monitors and tracks changes in file content and color, and approval status and usage. It also generates automatic notifications, reducing cycle time, costs and resources required to produce and deliver high-quality print. Call (800) 632-7401.
Print05.tif
Nearly 62,000 people, including a large international contingent, took part in Print ’05 in Chicago.
Supplier_SchoberUSA.tif
Brochure from Schober USA.
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